J.R.Barber The contact of rough surfaces Surfaces are rough on the microscopic scale, so contact is restricted to a few `actual contact areas'. If a current flows between two contacting bodies, it has to pass through these areas, causing an electrical contact resistance. The problem can be seen as analogous to a large number of people trying to get out of a hall through a small number of doors.

Classical treatments of the problem are mostly based on the approximation of the surfaces as a set of `asperities' of idealized shape. The real surfaces are represented as a statistical distribution of such asperities with height above some datum surface. However, modern measurement techniques have shown surfaces have multiscale, quasi-fractal characteristics over a wide range of length scales. This makes it difficult to decide on what scale to define the asperities.

Experiments with a multidimensional nano-contact system (Lucas, Hay, and Oliver, J. Mater. Res. 2004) have shown that, prior to kinetic frictional sliding, there is a significant reduction of the tangential contact stiffness relative to the elastic prediction. The reduction occurs at contact sizes below about 50~200nm for aluminum single crystals and several other materials. Using a cohesive interface model, we find that this reduction corresponds to a transition from a small-scale-slip to large-scale-slip condition of the interface.